+86 13560880317  |  yy@dghonggao.cn 1688 Super Factory & Alibaba Intl Gold Supplier
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ISO 9001 · Alibaba Super Factory · 15 Years EVA Expertise · 3D Design 24h · Sampling 5-7d

EVA Case Source Factory — Custom Manufacturer in China

Dongguan Honggao Case — 5,000m² factory, 150+ skilled team, 15 years specializing in EVA case OEM/ODM. CNC mold making, precision foam inserts, one-stop from design to mass production. 3D design within 24h, physical sampling 5-7 days, standard lead time 20-25 days (rush: 15-20 days). Trusted by SAMSUNG, HONDA, JBL, DJI. Factory-direct pricing saves 30-50%.

🏭
5000m²
Own Factory
📦
MOQ 100pcs
Low MOQ
👥
150+
Skilled Team
20-25 Days
Lead Time
🎨
3D Design 24h
Free Sampling
15+
Years EVA Manufacturing
2000+
Clients Worldwide
100件
Low MOQ Flexible Trial
150+
Skilled Team
5000m²
Factory Area
500万+
Units/Year
TRUSTED EVA CASE SOURCE FACTORY BY GLOBAL BRANDS
SAMSUNG HONDA DJI JBL Dyson Xiaomi LAIFEN

Full Range of Custom EVA Cases · Factory Direct

From EVA hard shell cases to custom foam inserts, CNC mold making, one-stop EVA case OEM/ODM solutions. LOGO, color, material & mold customization, MOQ 100 pcs.

Transparent Tiered Pricing

Below are reference price ranges (USD), based on FOB Shenzhen. Actual pricing varies by case size, EVA thickness, lining complexity, and accessories.

100 - 500 pcs
$2.8-6
/ pc ≈ ¥20-43
Small Trial Order
Free 3D Design Mockup
LOGO Custom $0.10-0.50/pc
Pantone Color Match
Mold Fee $150-500
Standard Packaging / 20-25 Days Lead (Rush 15-20)
3,000+ pcs
$1.2-3.2
/ pc ≈ ¥9-23
Bulk Best Price · Save ~35%
All Standard Services Above
Dedicated Production Line Priority
Quarterly Price Lock Agreement
Safety Stock / Consignment Available
FOB / CIF / DDP Global Shipping

📊 Top 20 Competitor Analysis & Pricing Notes

🔍 Top 20 Alibaba Supplier Pricing Tiers
Low-end, no certs$0.56-1.50MOQ 2-100
Mid-range, some certs$1.00-2.50MOQ 50-200
Verified/Gold Supplier$1.50-3.50MOQ 100-500
🐅 HG·Super Factory$1.20-6.00MOQ 100-3000+
⭐ HG Price Advantage
4 global certsISO / CPSIA / EN71 / REACH
Brand clientsSAMSUNG / HONDA / JBL / DJI
Lead time15 days vs 4-6 wks avg
Free services3D//Design/Sample/Pkg
  • Price varies by case size: small (≤15cm) ≈ $1.2-3.5, large (≥30cm) ≈ $4.5-6
  • Key variables: EVA density (60-80°), CNC foam complexity, zipper type (YKK vs std), accessories
  • Final quote: drawing + qty + destination country + requirements, exact quote within 24h

Surface Finishing Techniques · In-House Capabilities

Six core finishing techniques — silk screen, foil stamping, CNC foam inserts — all in-house for every brand's needs.

Silk Screen / Heat Transfer

High-precision LOGO printing, vivid & durable. For branding & labels.

Embossing / Debossing

3D tactile effect for premium branding & gift packaging.

Leather / Carbon Fiber Texture

Molded texture for leather or carbon fiber look & feel.

Gold / Silver Foil Stamping

Metallic foil LOGO for luxury cosmetics & jewelry packaging.

Full Color UV Printing

CMYK full-color reproduction, gradients & photo-quality art.

Interior Lining & Inserts

Velvet, microfiber, foam inserts — perfect fit for your product.

Factory Direct vs. Trading Company — Save More with Source Factory

🏭 HG Case (Factory Direct) 🏢 Trading Company
Pricing $1.8-4.5/pc (transparent tiered) 20-50% markup, opaque
MOQ 100 pcs, source factory flexible trial Usually 500-1000 pcs min
Lead Time Direct scheduling, 20-25 days (Rush 15-20) Multi-layer, 30 days+
Customization Unlimited, in-house mold shop Limited, depends on factory
Quality Control ISO 9001, full QC process Outsourced, less control
Tech Support 1-on-1 design support Relayed, error-prone
Samples Free 3D design, fast sample Paid samples, longer wait

Why HG Case — Your Trusted EVA Manufacturer

5,000m² Integrated Factory · CNC Mold Making

In-house mold R&D, EVA thermoforming, CNC foam cutting, QC to packaging — complete control as a source factory.

Free In-House Design

Professional designers, 3D mockup in 24h. Unlimited revisions.

ISO 9001 · CPSIA · REACH

International quality & safety certified for global export.

Real-Time Production Updates

Regular photo & video updates so you always know your order status.

International Certifications

ISO 9001:2015
CPSIA Certified
EN71 Certified
REACH Compliant
Alibaba Super Factory
EU Compliant

4-Step EVA Case Custom Order — From Design to Delivery

Send Requirements

Tell us your product size, quantity, LOGO & material preferences

Free Design + Quote

3D mockup & exact quote within 24h, free revisions

Confirm Sample

Physical sampling 5-7 days, sample shipped for approval — material, color, finish verified

Production & Shipping

Standard 20-25 days, rush 15-20 days. Full QC + progress updates, sea/air/FBA delivery

What Our Clients Say

★★★★★

"HG Case's EVA quality is rock solid. Third year working with them. Their designers respond fast and every new product development goes smoothly. Highly recommend!"

JD
James D.
Purchasing Manager · 🇺🇸 USA
★★★★★

"As a Japanese brand, our quality standards are strict. HG Case fully meets them — ISO 9001 certification and professional team give us confidence."

TK
Tanaka K.
Product Director · 🇯🇵 Japan
★★★★★

"From sample to mass production in just 25 days — amazing speed! Foam inserts are precisely cut, perfect fit. Already on our 4th reorder."

AS
Ahmed S.
CEO · 🇦🇪 Dubai

Frequently Asked Questions

Yes. Based on your 3D files, prototypes, or sketches, our in-house CAD engineering team will design the internal cavity. We will optimize lid mesh pocket height, strap placements, and shell hardness. Before tooling, we provide 2D/3D structure drawings for approval. Prototyping uses real foam and hardware for physical assembly testing to ensure a secure, shake-free fit.
We offer 1680D nylon, carbon-fiber PU, and waterproof leather outer skins. Zippers include SBS, YKK, and waterproof styles. Linings can be custom-cut dual-color high-density EVA, PE foam, or anti-static foam. Logo techniques feature 3D rubber patches, laser-engraved metal plates, debossed/embossed heat pressing, and silk-screen printing to match your brand's style.
Please provide 3D CAD files (STEP/STP) or send us your physical device for free 3D scanning. Kindly specify vector Logo (AI/PDF), preferred outer fabric color/grade, ideal lining foam, target MOQ, and destination country. This complete technical input allows our engineers to calculate shrinkage ratios and prototyping man-hours accurately.
Standard MOQ for classic EVA cases with in-stock black/grey fabric is 1,000 units. Complex custom shapes or custom color zippers start at 1,500 units. For startup projects or big brand trial orders, we can accommodate a special low MOQ of 500 units to help you verify assembly precision and collect market feedback.
We run a 5-gate QC process: Shore hardness test for raw foam, constant temp/pressure monitoring during molding, online stitch audits in sewing, and tensile pull tests for zippers/webbing. Before packing, all cases pass electrostatic dust extraction for zero-debris cleanliness. All golden samples and QA test records are archived permanently.
As an ISO 9001:2015 certified factory audited by TUV and SGS, all raw materials (EVA, fabrics, adhesives, zippers) have passed REACH, RoHS 2.0 (heavy-metal free), and California Prop 65 non-toxic compliance tests. We provide official test documents to assist you with customs clearance and local retail compliance.
We operate a 5,000sqm facility with multi-tonnage thermoforming presses and 150+ sewing staff, yielding 15,000 units daily (350K-450K monthly). Using modular scheduling, we can run multiple tool case molds in parallel. All cases pass crossed checking on assembly test benches before shipping to secure on-time delivery under tight deadlines.
We enforce a 'Lifetime Digital Archive' policy. For every project, the thermoforming temp/pressure formulas, sewing stitch details, and foam density ratios are permanently logged. Upon reordering, we use the identical original mold and source Grade-A fabrics. The QC manager compares first-off items with the sealed golden sample, ensuring high consistency.

EVA Case Knowledge & Trends

VR Headset EVA Case
📋
2026-05-27

2026 VR & Medical Device EVA Case Trends — Factory Deep Dive

EVA Case Factory
🔍
2026-05-27

How to Choose an EVA Case Supplier? 5 Key Criteria + Audit Checklist

EVA Material Case
📦
2026-05-27

EVA vs Hard Plastic: Ultimate Material Guide for Case OEM/ODM

Medical EVA Case
🛡️
2026-05-27

Medical Device EVA Case Compliance Guide (FDA/MDR/ISO)

Free 3D Mockup + Quote

Tell us your requirements and our team will provide a free 3D mockup and exact quote within 24 hours — no hidden costs, no commitment.

👨‍💼

Mr. Yang — Your Dedicated EVA Case Solution Consultant

15 years EVA case industry experience

WhatsApp: +86 13560880317
📞

Call Us Directly

+86 13560880317

📧 yy@dghonggao.cn

🎁 Free Quote · Reply in 24h

No cost, no commitment required

Free Design No Hidden Costs 24h Reply Pre-Production Sample

Ready to Start Your EVA Case Project? Factory-Direct Quote

Contact us for a free 3D design and factory-direct quote within 24 hours. We support you from sample to mass production.

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In 2026, VR/AR headset shipments are projected to exceed 65 million units (IDC), while the global medical device packaging market reaches $41.2 billion (Grand View Research). These two high-growth sectors demand entirely new standards for custom EVA cases — not just basic protection, but precision engineering, eco-compliance, and smart integration. As a 15-year EVA case OEM/ODM factory, this article decodes the 2026 EVA case trends across materials, compliance, and design.

Trend 1: Eco TPU Coating Replaces Traditional PU — 1680D Oxford + RoHS Mandatory

EU REACH regulation 2026 update restricts D4/D5/D6 cyclic siloxanes. Traditional PU coatings with harmful VOCs are being replaced by water-based TPU (Thermoplastic Polyurethane) coatings. For VR and medical cases, outer fabric choice directly impacts durability and eco-compliance.

1680D Double Oxford Abrasion >50,000 Martindale cycles, 3x vs 600D
Water-based TPU Zero VOC, passes REACH SVHC 241 substances
IPX4 Water-Resistant Suitable for outdoor VR and medical transport

💡 Factory tip: 1680D Oxford + water-based TPU combo meets EU RoHS/REACH export standards while saving 40-60% vs full leather. HG Case already mass-produces this material combination for global brands.

Trend 2: Precision EVA Foam Inserts — CNC Molding to Multi-Density Layering

  1. Top layer: Low-density EVA (35-45kg/m³) — soft touch, anti-scratch for lenses
  2. Mid layer: Medium-density EVA (55-70kg/m³) — shock absorption for drop impact
  3. Bottom layer: High-density EVA (85-110kg/m³) — structural support, secure fit

HG Case uses CNC engraving machines for EVA insert processing with ±0.3mm precision, supporting complex 3D contour carving. Unlike traditional thermoforming, CNC requires no mold tooling, enabling rapid response for small-batch custom orders (MOQ 100pcs).

Trend 3: Medical Case Compliance — ISO 13485 & Biocompatibility

CPSIA + EN71 Certified 100% safe for end-user contact
Cleanable & Sterilizable 70% alcohol + UV sterilization compatible
Anti-static (ESD) Lining Surface resistivity 10⁶-10⁹Ω for medical electronics

Trend 4: Smart Features — RFID Shielding + Temp/Humidity Indicators

Why Source Factory vs Trading Company?

FactorSource Factory (HG)Trader
Material Advice15年经验,按场景推荐最优材质仅转发工厂报价15yr experience, scenario-basedForward factory quote only
Sampling Speed3D设计24h,实物5-7天7-15天(中转)3D 24h, physical 5-7d7-15d (via middleman)
Cost直营,节省30-50%加价20-40%Factory-direct, save 30-50%Markup 20-40%

🚀 Start Your EVA Case Custom Project

3D design within 24h | Physical sample 5-7 days | Lead time 20-25 days | MOQ 100pcs

WhatsApp Inquire Now

The global EVA case market is projected to reach $4.8 billion in 2026, yet the supply chain is flooded with middlemen. Wrong supplier choice costs more than 20-40% markup — it risks delivery delays, fake certifications, and inconsistent quality. Based on 15 years of EVA manufacturing experience, here are 5 quantifiable evaluation criteria plus a factory audit checklist.

01

Certifications

ISO 9001 + sector-specific

02

Capacity & Scale

Monthly output + equipment + team

03

Sampling

3D design to physical sample speed

04

Track Record

Which global brands served

05

Price Transparency

Material+labor+tooling breakdown

Criterion 1: Certification Verification

⚠️ Red flag: If a supplier only provides vague "factory certification" without specific certificate numbers and third-party lab names (SGS, TÜV, Intertek), it's likely a trader posing as a factory.

Criterion 2: Capacity — 5,000㎡ Is the Threshold

Criterion 3: Sampling — 3D Design Within 24h

Criterion 4: Brand Track Record

Criterion 5: Quote Breakdown

Factory Audit Checklist

10 things to verify on audit day:

  1. Business License — Does scope include case manufacturing?
  2. Actual floor area — Is it really the claimed size?
  3. CNC machines — How many? What brand?
  4. Live orders — Spot-check 3 in-production orders
  5. QC process — IQC/IPQC/OQC in place?
  6. Headcount — Count workshop workers
  7. Sample room — 50+ past samples
  8. Certifications — Physical originals, not scans
  9. Branded samples — Physical samples with logos
  10. Shipping records — Last 3 months B/L copies

🔍 Schedule Factory Visit or Video Audit

5,000㎡ factory · 150+ skilled team · ISO 9001 · Visitors welcome

WhatsApp Book Audit

"Why does DJI use EVA cases for drones instead of hard plastic?" "Why does SAMSUNG choose EVA for VR headset cases over ABS?" We compare EVA vs ABS/PC/PP across weight, shock absorption, processing cost, and eco-compliance.

Core Comparison

PropertyEVAABSPCPP
Density35-110 kg/m³1050 kg/m³1200 kg/m³900 kg/m³
WeightLightest30x heavier34x heavier26x heavier
Shock Absorb★★★★★★★☆☆☆★★☆☆☆★★★☆☆
Tooling CostCNC ¥0-2,000¥30,000-80,000¥50,000-150,000¥20,000-60,000
Small Batch✅ 100pcs❌ High mold cost❌ High mold cost⚠️ 500pcs
Eco CertREACH/RoHS/EN71REACHREACHREACH

Scenario 1: Consumer Electronics → EVA Wins

Scenario 2: Protective Cases → ABS/PC Wins

Scenario 3: Medical Device Cases → EVA Composite Optimal

Cost Comparison: 1,000-Unit Order

ItemEVA (CNC)ABS
Tooling¥0-2,000¥50,000+
Unit Cost¥35-85¥18-45
Insert Cost已含+¥15-30
Total 1,000pcs¥35,000-87,000¥83,000-125,000

🎯 Not Sure Which Material? Let Us Analyze

Share your product specs and budget. Free material recommendation + quote.

WhatsApp Free Consultation

A medical device case is not just "packaging" — under FDA, MDR, and NMPA frameworks, it's part of the medical device. From material selection to process control, every step requires compliance.

Market 1: US FDA — ISO 10993 Biocompatibility

  1. ISO 10993-5(细胞毒性) — 确保材料接触人体皮肤安全
  2. ISO 10993-10(皮肤刺激与致敏) — 特别针对医护人员频繁接触的材质
  3. UDI(唯一器械标识) — Class II及以上器械包装必须带UDI条码

Market 2: EU MDR — CE Marking + REACH SVHC

RequirementDetails
REACH SVHC241 substances screening
EN71 Part 319 migratable elements limits
TraceabilityCoA required per batch
Technical FileCase documented in tech file

Medical Compliance Production Checklist

Complete compliance path from material to shipment:

  1. Supplier Audit — All material suppliers must hold ISO certifications
  2. IQC — REACH/ROHS testing per batch
  3. IPQC — Cleanroom class, ESD controls
  4. OQC — Drop test + biocompatibility sampling
  5. Label Audit — UDI barcode, CE mark, WEEE compliance
  6. Batch Traceability — Full chain from material lot to finished product lot

Recommended Material Combinations (by Risk Class)

Risk ClassOuterInsertSpecial Req
Class I600D Oxford + PUStandard EVA 45-65REACH + EN71
Class II1680D Oxford + 水性TPUMedical-grade EVA 55-80ISO 10993 + UDI
Class III1680D Oxford + TPU + ESDESD EVA 70-110ISO 10993 + UDI + Sterile pkg

🩺 Medical Device Case Customization? Compliance First

CPSIA, EN71, REACH certified. Can assist with ISO 10993 testing. 15-year team supports full FDA/MDR compliance.

WhatsApp Compliance Inquiry